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Husain Bootwala

About

I came to software through the machines.

I spent four years inside semiconductor capital equipment, on the machines a fab uses to decide whether its silicon is clean enough to build on. Precision stages, motion control, optical alignment, validation campaigns, and the failure investigations that start when a multi-million-dollar tool stops working in a customer's cleanroom at 2am.

The software started there. I was not trying to change careers. The diagnosis I needed did not exist: the logs were there, the failure signature was sitting in them, and nobody had written the code to pull it out. So I wrote it, and it saved 50 hours of downtime per incident. Every piece of software I have built since began the same way, with a machine or a process that was worse than it needed to be.

Both sides of the machine

I am a hardware engineer who also ships production software, and most of my useful work happens where those two overlap. I can design the enclosure, specify the sensor, write the motion control, build the backend that ingests the data, and put a usable interface in front of it. The more valuable half of that is knowing which layer a given problem lives in.

Most of the bad engineering decisions I have watched get made came from people who could only see one layer.

On building with AI

I use AI agents heavily, and I would rather say so than pretend otherwise. The interesting question is what surrounds them. On my projects that means a written rulebook the agent has to work inside, documentation that is checked against the code rather than assumed to match it, a log of decisions with the reasoning attached, and a short list of approvals no agent is allowed to make.

Generating code is cheap. Deciding what to generate, then proving it is correct, takes up most of my time. That is why every project here carries a record of how it was built.

Experience

Manufacturing Design Engineer

KLA · Singapore

Jan 2025 — present

  • Engineered a test bench for a precision stage subsystem, cutting hardware cost 50% and manufacturing cycle time 20% through design-for-manufacture analysis.
  • Built a Python mirror-alignment interface in PySide2 with live sensor feedback, removing a human-error failure mode that was costing tool downtime.
  • Led manufacturing implementation of design changes end to end, driving ECOs from approval to production release across designers, suppliers and technicians.

NPI Product Engineer

KLA · Milpitas, California

Jan 2022 — Jan 2025

  • Built a Python real-time diagnostic pipeline that identified field failures from live data signatures, saving 50 hours of tool downtime and $30,000 in labour per incident.
  • Developed a Galil DMC motion control feature and deployed it to the field on short turnaround during an escalated customer outage.
  • Diagnosed limit-switch contamination as the root cause of a wafer shutter failure and drove the redesign to a non-contact sensor through to production.